Innovative Design for Maximum Efficiency!
The Offline Trimming Machine is designed for modern production lines, combining high automation with precise control. After manual stacking, it automatically feeds materials into the system, eliminating the need for manual handling and significantly increasing workflow efficiency. The servo-driven robotic arm ensures high-precision feeding, minimizing errors and improving consistency.
Hydraulic-Driven Trimming for Powerful, Accurate Results
The main unit uses a hydraulic-driven trimming system, providing stable power and high-efficiency trimming. Whether dealing with complex shapes or large batches, the trimming process is highly precise, reducing waste and boosting production output.
Automatic Stacking and Conveyor Output for Easy Process Management
After trimming, the machine automatically stacks the products and transfers them via a conveyor system, ensuring a neat and organized output that speeds up the subsequent handling. The built-in counting function allows you to monitor production progress and keep accurate track of each batch.
Smart Operation with Safety First
The intuitive touchscreen interface makes it easy to set up and adjust parameters, enabling quick setup without extensive training. For added peace of mind, the machine is equipped with safety guards and switches, ensuring a secure working environment for operators.
This Offline Trimming Machine not only saves on production costs but also boosts efficiency, making it the perfect solution for companies looking to enhance automation and gain a competitive edge in the market!
| Technical Parameters | Details |
|---|---|
| Model | DW-T11060 |
| Applicable Product | Pulp Molded Food Tray |
| Total Power | 11 kW |
| Trimming Speed | 0–6 sheets/min |
| Cutting Precision | ±0.15 mm |
| Working Air Pressure | 0.4–0.6 MPa |
| Cutting Pressure | 600 kN |
| Main Drive Type | Hydraulic Drive |
| Air Consumption | 0.15 m³/min |
| Power Supply | 380V/50Hz, Three-phase, Four-wire |
| Operators | 3 |
| Dimensions (L x W x H) | 6090 mm x 1740 mm x 2540 mm |
| Weight | ≈ 5T |
| Component | Brand |
|---|---|
| Proximity Switch | Omron |
| Reducer | NuStar |
| Touch Screen | MCGS (Kunlun Tongtai) |
| Servo Motor | Inovance |
| PLC | Siemens |
| AC Contactor | Schneider |
| Solenoid Valve | Airtac |
| Cylinder | Airtac |
| Air Source Processor | Airtac |
| Type |
|---|
| Servo Cylinder and Timing Belt |
Optimized Structural Design for Automated Packaging Lines
The DW-T11060 features a hydraulic-driven main trimming system complemented by a servo-driven robotic feeding arm, reflecting modular design principles favored by molded pulp manufacturers. This design promotes high stability and precise control over the trimming process, suitable for a wide array of custom molded pulp packaging formats. Its integrated automatic stacking and conveyor system reduce the need for manual intervention, streamlining the production workflow. The compact footprint enhances adaptability in various manufacturing layouts, while safety interlocks and ergonomic controls address operator safety standards common in progressive packaging environments focused on eco friendly food packaging.
High-Performance Automation Driving Operational Efficiency
Operationally, the DW-T11060 delivers consistent trimming accuracy at a rate of up to 6 sheets per minute, translating to reliable output aligned with production targets for sustainable egg packaging and molded fiber packaging lines. The built-in batch counting and touchscreen interface enable precise process control and data tracking critical for quality management systems. Ease of use reduces setup times and training requirements, which benefits production teams and line supervisors managing complex packaging projects. This system supports a reduction in labor costs and operational interference, facilitating cost-effective production runs in demanding custom eco friendly packaging environments.
Use Scenarios
Application in Automated Molded Fiber Egg Carton Manufacturing
Within molded fiber egg carton production environments, the DW-T11060 operates as a key component of the post-molding finishing line. Its automated trimming capabilities ensure that carton edges meet strict dimensional tolerances necessary for stacking uniformity and protective strength. The system’s hydraulic power ensures clean cuts through dense molded pulp materials, supporting compliance with sustainable egg packaging standards. Integration with upstream molding and downstream packing conveyors enables continuous flow and high output rates, which are essential for producers focused on scalable, standardized packaging solutions that meet the increasing demand for eco friendly food packaging.
Role in Custom Eco Friendly Packaging Production Facilities
For facilities specializing in custom eco friendly packaging, the DW-T11060 offers precision trimming and stacking automation that supports product customization without sacrificing efficiency. Its capability to adapt trimming parameters through an intuitive interface facilitates the development and production of new molded pulp packaging designs with complex geometries. The system’s automation reduces handling errors, ensuring batch-to-batch consistency important for packaging compliance and client specifications. Seamless integration with existing pulp molding machinery optimizes process flows and reduces operational disruptions, enabling manufacturers to meet strict environmental sustainability goals while maintaining competitive throughput.
About Us
Innovators in Eco-Friendly Molded Pulp Packaging Solutions
Dwellpac is a trusted partner for businesses seeking sustainable, custom-molded pulp packaging solutions. We specialize in high-precision mold design and advanced machinery for the production of eco-friendly packaging products.
Our Core Capabilities & Quality Assurance
Proven Production Capacity
Commitment to Sustainability
We actively contribute to reducing plastic waste by offering biodegradable packaging solutions. Our entire production process is aligned with eco-conscious practices to minimize environmental impact.
Seamless Client Cooperation Process
Global Service Reach
With headquarters in Guangzhou, China, Dwellpac serves clients worldwide, delivering reliable and eco-friendly packaging solutions that meet international standards.
Looking for a dependable partner in sustainable packaging? Contact Dwellpac today and let’s create eco-friendly solutions tailored to your business needs!
FAQ
What type of molded pulp packaging can the DW-T11060 trimming machine handle?
Our DW-T11060 is specifically designed for custom molded pulp packaging, such as molded pulp food trays. It processes various molded fiber products ensuring precise trimming, making it ideal for eco-friendly packaging lines focused on consistent quality and low waste.
Can your trimming machine be customized to fit existing production lines?
Yes, we provide tailored solutions for our pulp molding machine manufacturers and packaging producers. The DW-T11060 integrates compactly and supports automated feeding, stacking, and output, allowing seamless adaptation to your current production workflows.
What support do you offer for installation and maintenance?
We provide technical assistance throughout installation and operator training to ensure safe and efficient operation of the DW-T11060. Our team guides you on parameter setup, routine maintenance, and system safety, helping reduce downtime and sustain long-term performance.
How do you ensure the quality and reliability of your machinery?
We follow certified manufacturing standards and rigorous quality inspections, including sample approvals before mass production. Our use of high-grade components from trusted suppliers guarantees durability, precision, and a consistent product output throughout high-volume campaigns.
