DW-JX100 integrated pulping system prepares fiber slurry for molded pulp production lines in a compact, all-in-one front-end layout.
Use it when your factory needs a cleaner, more compact slurry-preparation station before forming, hot pressing, trimming or downstream molded fiber production.
DW-JX100 | Integrated Pulping System
In molded pulp production, slurry preparation is not a background process. If the pulp is unstable, the forming machine will show the problem later as uneven product weight, slow drainage, poor surface, weak strength or inconsistent demolding. The DW-JX100 integrated pulping system is designed to make the front end of the line more compact, controlled and easier to connect with downstream equipment.
A molded pulp line needs more than a pulper. It needs prepared slurry that can be delivered consistently to the forming section. When pulping, screening, mixing, pumping and control are scattered across the workshop, the line may take more floor space and become harder to manage.
The DW-JX100 combines the main pulping and delivery functions into one integrated station. It is especially useful for small and medium molded pulp lines that need a compact front-end slurry-preparation system before forming, hot pressing, trimming or downstream handling.
| Part | Included in DW-JX100 | Why It Matters |
|---|---|---|
| Pulper | Included | Breaks raw fiber material into pulp for the production line. |
| Integrated bucket and inclined screen | Included | Supports slurry holding, mixing and screening before delivery. |
| Control system and program | Included | Helps repeat pulping and transfer actions more consistently. |
| Pulp pump | Included | Delivers prepared slurry toward downstream forming equipment. |
| Refiner, deflaker, impurity remover | Not included in standard scope | Available for configuration review when fiber quality or product requirements need them. |
| Item | Specification | Buyer Note |
|---|---|---|
| Model | DW-JX100 | Integrated pulping system for molded pulp production lines. |
| Single pulping capacity | 100 kg per batch | Match with downstream forming-machine consumption. |
| Reference daily output | 1.2-1.5 tons | Final output depends on pulp type, batch cycle and line arrangement. |
| Footprint | About 16 m2 | Useful where the pulping room or front-end area is limited. |
| Overall length | About 4 m | Confirm final layout against site drawing. |
| Drum width | About 2 m | Used for layout planning. |
| Full-set width | About 4 m | Confirm access, maintenance and pipe routing space. |
For factories that need a complete pulping station without building a large scattered pulping area from separate equipment.
For projects where downstream forming stability depends on repeatable pulp preparation, screening and pumping.
For workshops where pulping, holding, screening and transfer need to be arranged in a compact front-end footprint.
The standard system does not include a refiner, deflaker or pulp impurity remover. That is not a weakness; it means the front-end process should be configured according to the real fiber and product target.
The DW-JX100 is the front-end system. It prepares and delivers slurry to the machine stage, where molds, drainage, transfer, hot pressing and demolding determine the final product result. If your project also needs a molded fiber forming machine, review the DW-ZD86 series fully automatic pulp molding machine.
Send DWELLPAC your raw material plan, product type, target weight, output target, available workshop space, downstream machine model and slurry transfer distance. We can review whether the DW-JX100 standard configuration is enough or whether refining, deflaking or impurity-removal equipment should be added.
The standard system includes a pulper, integrated bucket and inclined screen, control system, pulp pump and corresponding program.
The source specification lists the refiner, deflaker and pulp impurity remover as not included. These can be reviewed as optional equipment according to raw material and product requirements.
The DW-JX100 source specification lists 100 kg single pulping capacity. The system should be matched with downstream forming-machine consumption and production schedule.
The source specification lists a footprint of about 16 m2. The current page also uses a reference layout of about 4 m length, 2 m drum width and 4 m full-set width.
Yes, it can be reviewed for molded pulp tableware, egg trays, egg cartons, industrial packaging and other molded fiber products. The final configuration depends on fiber type, pulp consistency, product weight and output target.
Send raw material type, target product, product weight, daily output target, downstream forming-machine model, available workshop space, required slurry transfer distance and whether refining or impurity removal is needed.
